Sofa Production Process

Sofa Production Process < Armonia's Factory

The factory is committed to continuous quality control throughout the sofa production process, beginning with the rigorous selection of raw materials to ensure that every piece of wood and every meter of fabric meets high-quality standards. We focus on quality, tech innovation, environmental protection, and employee health and safety, aiming to minimize environmental impact and ensure a safe workplace.

Fabric Cutting

In the sofa production process, fabric cutting is a crucial step that directly affects the appearance and comfort of the sofa. The fabric cutting process in sofa production requires precision, efficiency, and consideration for cost control and environmental protection to ensure the sustainability of the production process.

Frame Assemble

The frame-making process in sofa production is a key step that directly affects the structural integrity and durability of the sofa. This process utilizes various types of wood such as eucalyptus, pine, and birch, as well as S-shaped and serpentine springs in the base and back of the sofa. The quality of the frame directly impacts the comfort and lifespan of the sofa, hence the craftsmanship in this stage is required to be extremely precise and strict.

Fabric Sewing

The fabric sewing process involves stitching the cut fabric or leather onto the sofa frame using professional sewing techniques. This process requires skilled technical workers and high-quality sewing equipment to complete. The procedure includes:
- Straight Stitching: Using a straight stitch sewing machine to sew the straight portions of the fabric or leather.
- Curved Stitching: For curved sections, special sewing techniques or a curve stitching machine may be required.
- Decorative Stitching: Depending on design requirements, decorative stitching may be necessary.

Foam Stick

According to the design requirements of the sofa, select foam with the appropriate density and hardness. This usually includes high-density foam for seat cushions and backrests, which provide support and durability, as well as low-density foam for armrests and headrests, which offer comfort. The process of attaching foam requires skilled technical workers and precise operational skills. The correct foam application technique ensures that the sofa has good support and comfort while also enhancing its lifespan.

Filling and Upholstery

This process of filling, wrapping with foam, fabric, or leather, and decorative treatment are key steps in sofa production. Each step significantly impacts the final appearance, comfort, and durability of the sofa. Depending on the sofa's design and the desired level of support, appropriate fillings such as foam, feathers, synthetic fibers, etc., are selected. The addition of decorative elements requires meticulous craftsmanship to ensure that the decorations are secure, even, and coordinated with the overall style of the sofa.